How to Recover Gold from Electronic Scrap | Ghost Riponの屋形(やかた)

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「基盤の金メッキから、金を取り出す方法」と言ったところか。
パソコンのビデオカードなどの、PCIスロットだろうか。
原理は、銅とニッケルを強酸で溶かして金を取り出すようです。
緑色は、銅の溶けた色(塩化銅:CuCl、CuCl2)ですかね。
強酸の取り扱い、廃液の処理があるので、お手軽にはできないと思われますが・・・
以前、いらなくなった携帯から金を取り出す話がありましたね。
何かの役に立つかもしれないのでメモ。



Gold Fingers - How to Recover Gold from Electronic Scrap
https://www.youtube.com/watch?v=iCmXLXrAtto


使用部材↓(YouTube投稿者コメントより)

http://www.goldnscrap.com/ In this video tutorial i'm showing how to recover gold from electronic circuit board scrap. Specifically the gold plating that is found on the board connector edge - A.K.A the "fingers".
This video is a complementary to the complete written tutorial on Gold-N-Scrap website (direct link below)

The process applies to other kinds of gold plated itmes, given the substrate is unreactive (such as PCB, ceramic, glass etc'...). This process is less suitable for metallic items that are gold plated such as gold plated pins and gold filled items, though it will work with much effort and large consumption of acid.

Post a comment and let us know how much gold do you think this recovery process yielded.

Click here to view the complete tutorial on Gold-N-Scrap:
http://www.goldnscrap.com/index.php/find-scrap-circuit-boards-auctions-at-ebay-and-learn-how-to-evaluate-prices/99-gold-fingers-how-to-recover-gold-from-electronic-scrap


With special thanks to the fine members of the Gold Refining Forum: http://www.goldrefiningforum.com(403 Forbidden)

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Here's a list of all the required equipment and chemicals for the Copper Cholride etching process shown in this video:
Pls note, the below links are an affiliation links to Amazon - Every purchase made through these links will help support Gold-N-Scrap.
Although much work and thought was put in this list, you must keep in mind that the following listed products may not nessecerly be the best or the cheapest.

PYREX Griffin Low Form 1000mL Beaker Graduated Ea - http://amzn.to/1sJH6eJ
PYREX Griffin Low Form 1000mL Beaker Graduated 6pk - http://amzn.to/1w0X3kI
PYREX Griffin Low Form 2000mL Beaker Graduated Ea - http://amzn.to/1r6sYsX


PYREX Watch Glass 75 mm - http://amzn.to/1uyaK4S
PYREX Watch Glass 100 mm - http://amzn.to/1COV6Xi
PYREX Watch Glass 150 mm - http://amzn.to/1whqQmR


Glass Erlenmeyer Flask Set - 3 Sizes - 50, 150 and 250ml - http://amzn.to/122AX4C
Glass Erlenmeyer Flask Set - 5 Sizes - 50, 150, 250, 500, & 1000ml - http://amzn.to/1wsddC5


Clear Vinyl Flexible Tubing 5/32" ID 50 ft - http://amzn.to/1r6zDmZ


DC 6V Mini Air Pump Motor for Aquarium Oxygen Circulation - http://amzn.to/1ziVfWg


Stamped Steel Support Stand with 3 Rings, 8" Length x 5" Width Base Size - http://amzn.to/1s1FskQ


Sprayer Bottles 24 Oz. Pack Of 3 Pcs - http://amzn.to/1tHGZUN


HDPE Plastic Funnel 180 mm (Pack of 5) - http://amzn.to/1t87K2l
Polypropylene 4 Piece Lab Funnel Assortment - http://amzn.to/1w1jKoR


Whatman Qualitative Circle Filter Paper 8?m Pore Size, 150mm Diameter (Pack of 100) - http://amzn.to/1x3Nb6j
Filter Paper Qualitative Medium 18cm - http://amzn.to/1nxGzxe
Filter Paper Qualitative Medium 24cm - http://amzn.to/1w1mbI7


Single electric Hot Plate Black - http://amzn.to/1FvEsQE
Double electric Hot Plate Black - http://amzn.to/1tHKLNZ


Plastic Transfer Pipettes 3ml, Graduated, Pack of 100 - http://amzn.to/1yUozRQ


HYDROCHLORIC ACID(塩酸) 20 Be. Technical grade One gallon bottle - http://amzn.to/1CPgXOb


Nitric Acid(硝酸) 475ml/16oz 67.2% Industrial Grade - http://amzn.to/1vGxAeL


Sulfuric Acid(硫酸) 98% 950ml Bottle - http://amzn.to/ZMnvjS


Sodium Metabisulfite(ピロ亜硫酸ナトリウム) Food Grade 98.6+% 1 lb - http://amzn.to/1tHM7bv



詳しい方法↓
いろいろな方法があるが、基盤のスロット部分だけを切り出して作業するのが良いようだ。


Gold Fingers - How to Recover Gold from Electronic Scrap
Thursday, 19 December 2013 17:02 | Written by Gold-N-Scrap
http://www.goldnscrap.com/index.php/find-scrap-circuit-boards-auctions-at-ebay-and-learn-how-to-evaluate-prices/99-gold-fingers-how-to-recover-gold-from-electronic-scrap
If you recall, when scrapping computers and other electronic equipment, we encounter a lot of peripheral cards which has Gold plated male slot contacts, i.e. the “fingers”. See picture below.



(WARNING: The process described here involves highly corrosive and toxic chemicals and should only be done outside or in a fume hood. Using all the safety gear such as Gloves, goggles and a respirator is mandatory.)

In this tutorial we will learn how to recover the Gold Plating from those fingers using an aerated Copper (II) Chloride (CuCl2) solution.

The first step is of course to cut the fingers off the cards… There are many ways to do it, different peoples use different methods. I have found that using a simple Secateurs works best. Another good mechanical way would be to use a dedicated PCB Guillotine. Either way, the goal is to cut the fingers as close as possible to the edge of the Gold Plating.

The usual gold plating thickness on fingers is appx. 30 microinches (0.762 Micron), though it is not that uncommon to find thinner plating on cheaper chinese made electronics. On the other hand, military and aerospace applications may require thicker plating. The usual purity of Gold used in contacts is 99.7% with main dopant being Cobalt which used as a hardener.
Typical yield would 1.2-2.5 grams of pure gold per lb, depending on the scrap quality.

This process is also useful for whole boards, assuming components and solder was removed from it or not applied in the first place (rejects from assembly lines).

Stripping the Gold

The complete mechanism of the copper chloride etching process is actually quite complicated and to be honest, can be quite boring.
But there are three key ingredients which drives the stripping process of gold plating and are important to remember and sustain: A. Free HCl B. CuCl2 presence C. Dissolved Oxygen.
If the above paragraph isn’t quite clear to you at the moment, don’t worry and keep reading, as the process is described and further explanation will be given.

As seen in the video below, the fingers are placed in a plastic strainer and fitted in a matching plastic pot.
For larger quantities (say 2-10 lb), two 5 gal plastic buckets could be used, placing one inside the other, where the inner bucket is drilled with many holes at the bottom. Whatever you use, the point is to be able to lift the fingers and leave the solution behind.

A simple plastic tube connected to a small air pump (a small aquarium pump will work just fine) and the other end is placed under the strainer with the fingers so that the bubbles will rise up through the fingers.

The fingers are then covered with Hydrochloric acid (HCl:塩化水素) =塩酸30-32%. The acid can be diluted a bit with water if needed, but do not exceed 2:1 V/V (acid/water) ratio. Small amount of Copper Chloride solution is then added to the solution.

The bubbling action from the pump will keep the solution both aerated (oxygenated) and agitated..
The Copper ions (2+) and and dissolved Oxygen are basically the oxidizing reagents which produce a soluble Copper and Nickel salts, etching it from underneath the gold plating. The HCl acts as a “receptor” which holds the oxidized Copper and Nickel in solution.
The color of the solution will get dark green and eventually darken toward black as more and more Copper and Nickel dissolves into the solution.

The stripping process last anywhere from 24 hours to a week. Depending on temperature, amount of free acid, aeration rate and level of agitation.

Treating the Gold foils

When determined that the stripping process have been completed, the fingers are removed and washed in a bucket of water to collect all of the clinging gold foils.
I suggest washing the foils in clear fresh water so you could see what’s going on. Don’t wash off the foils in the original etch solution.

When all of the foils are removed, set the fingers aside to dry out completely (and i’m talking bone dry). You will be surprised to learn just how much more foils will fall of the fingers upon violent shaking.
Collect those foils and join it to the next batch.

In the meanwhile, all of the foils are collected in a filter. It is important to filter the solution and the wash water since sometimes the foils are so this it will break apart into gazillion of tiny part which doesn’t settle easily.

To make the filtration process as quick as possible, let the both the Copper Chloride etching solution and the wash water to stand overnight. Then pour to the filter only the supernatant and let it drain completely, same for the wash water.
The foils and powder and the rest of the junk is filtered since tiny particles has a habit of clogging up filters.
Keep the wash water and the main etching solution separate as the etching solution is reusable. Diluting the etching solution with water will most likely precipitate solid Copper (I) Chloride.

Once all of the foils are collected in the filter, you can choose to either treat the filter and the foils as it is with Aqua Regia or incinerate it first. The latter is preferable though, if not done right, you can blow away some of your hard earned gold foils.
For one or two filters, it is easy enough to just digest everything with hot Aqua Regia.

To incinerate the filter paper(s), let it dry or at least reach a damp state. Put it in a stainless steel pan and heat the pan from below with a torch. as the paper heats up it will slowly burn away.
Slowly, collect the ashes and smudge it into one pile, keep heating the pan to red hot and keep it like that until you see no more smoldering remains.
Do not blow the torch directly at the ashes, it’s a sure way to blow off some of the gold.
Needles to say, you should avoid breathing any of the resulting fumes and smoke.

Dissolving the Gold

From this point on, the process if fairly simple if you have done some recovery and/or refining before.
The foils with the ashes or the unburned filters are placed in an open mouth beaker and covered with a dilute HCl solution (50/50 32%HCl/water) and heated to medium heat (120-160F).
When the solution is quite hot, a small amount of nitric acid is added to the solution. No more than 3ml per each lb of fingers we started with.

The solution will gain distinctive yellow color as the gold and traces of copper goes into the solution. The dissolution process should be done under a fume-hood and the beaker must be covered with a watch glass. Also beware, the Gold solution must not be boiled.
The dissolution process will be over in less than 30 minutes, there’s really no need for more than that.

When done, the solution is allowed to cool back down to room temperature and then filtered into a clean beaker for precipitation.

From this point on you can follow the steps shown in Gold-N-Scrap Ceramic Cpu’s recovery tutorial.



Preparing Copper (II) Chloride solution

To jump start the above etching process, we need some CuCl2 solution.
Just in case you don’t have any Copper Chloride already (and you should). It is very easy to make.

Simply prepare an Aqua Regia solution by mixing 20 ml HCl 32% with 5 ml Nitric acid 70% and heat it up to about 120 F..
To the AR, add approximately 10 grams of clean copper wire/tube and let it react. Be careful of the brown NO2 fumes and watch out of boils over. Use a large enough beaker to contain the reaction.
When dissolution is done, up the heat and boil for about 5 minutes to decompose Nitrate ions.
When done, let it cool back to room temperature. If you see any salts forming, just add some fresh HCl to re-dissolve it.

Reusing Copper (II) Chloride etching solution

As long as there is free HCl, the etching will continue and you could process more and more batches of fingers or other PCB’s. But of course there is a limit at which an near equilibrium is reached and the etching rate crawls to a halt.
At this point, simply doubling the volume with fresh HCl 32% will rejuvenate the solution and will let you squeeze few more batches.
It is a popular misconception that CuCl2 etching solution is a gift that keeps on giving. But after several batches, the volume is bound to grow. No way around it.

Disposing of the solution must be done in accordance to Federal, State or local law.